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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Contractor Management
B) Emergency Management
C) Measurement and Metrics
D) Process Knowledge Management
E) Management of Change

2. Which of the following statements are true with respect to Compliance with Standards? (select all that apply)

A) Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
B) It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
C) It is valid for a company to develop its own internal standards
D) Standards should be updated to reflect new knowledge as it is acquired
E) Existing equipment must always comply with the most recent edition of the relevant standard
F) Company internal standards are required to be updated before each process hazard analysis revalidation

3. Which of the following are effective methods for verifying that an operator understood the training provided?
(Select all that apply)

A) A written quiz or test that must be passed after the training has been completed
B) Documentation from the trainer that the operator demonstrated understanding of the training provided
C) The operator signing a form to indicate that they understood the training provided
D) An attendance sheet from the training course

4. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)

A) Contractor Management
B) Safe Work Practices
C) Emergency Management
D) Measurement and Metrics
E) Management Review and Continuous Improvement
F) Auditing

5. Which of the following would be most effective as a leading metric for a Management of Change program?

A) Percentage of work orders/requests which were misclassified as replacement-in-kind
B) Number of metrics for which data are collected
C) Number (or percent) of overdue inspection, testing, and preventative maintenance tasks
D) Percentage of procedures revalidated per schedule/plan/period

Solutions: