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ASQ CQI Exam Syllabus Topics:

Section	Weight	Objectives
Inspection and Test	33%	- Blueprint Reading 1. Drawing types and views 2. Dimensioning and tolerancing (GD&T basics) 3. Material and finish specifications 4. Symbols and abbreviations - Inspection Planning and Processes 1. Final Inspection 2. First Article Inspection (FAI) 3. Receiving Inspection 4. In-Process Inspection (IPI) - Nondestructive Testing (NDT) 1. Magnetic particle testing 2. Visual inspection 3. Liquid penetrant testing - Sampling 1. AQL (Acceptable Quality Level) 2. OC curves 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9) 4. Sampling concepts (lot, sample size)
Technical Mathematics	19%	- Geometry 1. Properties of circles, angles, and triangles 2. Coordinate systems (polar, Cartesian) 3. Area, volume, and perimeter calculations - Trigonometry 1. Right triangle solutions 2. Trigonometric functions (sine, cosine, tangent) 3. Pythagorean theorem - Basic Shop Math 1. Order of operations 2. Arithmetic operations (addition, subtraction, multiplication, division) 3. Fractions, decimals, and percentages - Algebra 1. Linear equations 2. Transposition of formulas 3. Ratio and proportion - Measurement Systems 1. Metric (SI) and Imperial (U.S. Customary) units 2. Unit conversions
Metrology	26%	- Common Measurement Tools 1. Micrometers (outside, inside, depth) 2. Gauge blocks 3. Calipers (dial, digital, vernier) 4. Dial indicators 5. Pin gauges, thread gauges, ring gauges 6. Height gauges - Calibration 1. Out-of-calibration procedures 2. Traceability to national standards (NIST) 3. Calibration systems and schedules - Special Measurement Equipment 1. Optical comparators (shadow graphs) 2. Coordinate Measuring Machines (CMM) 3. Hardness testers 4. Surface plates and height standards 5. Thread measuring wires - Measurement Techniques 1. Gauge R&R (Repeatability and Reproducibility) 2. Linear and dimensional measurement 3. Surface finish measurement 4. Angular measurement 5. Thread measurement
Quality Assurance	22%	- Statistical Process Control (SPC) 1. Variables and attributes data 2. Control charts (X-bar, R, p, c charts) 3. Process capability (Cp, Cpk) - Quality Basics 1. Quality management systems (ISO 9001 overview) 2. Customer-supplier relations 3. Cost of quality (prevention, appraisal, failure) - Quality Audits and Documentation 1. Audit types (internal, external, product, process) 2. Document control 3. Record keeping and traceability - Root Cause Analysis and Corrective Action 1. Nonconforming product control 2. Material Review Board (MRB) 3. Corrective and Preventive Actions (CAPA) 4. 5 Whys, Fishbone diagrams

ASQ Certified Quality Inspector Sample Questions:

1. One of the purposes of the audit scope is to limit the audit investigation by establishing:
Response:

A) standards to be audited against.
B) activities.
C) product lines.
D) boundaries.

2. The cost of poor quality can include which of the following?
I) Cost of inspector pay
II) Cost of automatic gages
III) Cost of rejected goods
IV) Cost of data collection
Response:

A) I and II only
B) I, II, and III only
C) I, II, III and IV
D) IV only

3. Which of the following sampling plans rejects a lot based on the number of nonconformities of individual units?
Response:

A) Variable.
B) Stratified.
C) Double sampling.
D) Single sampling.

4. The "Performing" stage of team progression includes which behavior?
Response:

A) Constructive self-change.
B) Attempt to achieve harmony.
C) Complaints about the organization and barriers to task.
D) Factions and choosing sides.

5. A 27° right triangle has a 43 inch hypotenuse. Find the leg that is adjacent to the 27° angle to the nearest 0.1 inch.
Response:

A) 21.9 in
B) 19.5 in
C) 48.3 in
D) 38.3 in

Solutions:

Question # 1
Answer: D

Question # 2
Answer: C

Question # 3
Answer: D

Question # 4
Answer: A

Question # 5
Answer: D